Kanema wapamwamba kwambiri wa Insert Molding process Mkati - Auto Interior In-Mold Decoration INS Film - Lucky Innovative

Chiyambi cha Zamalonda

Kanema wa In-Mold Decoration INS amapangidwa ndi filimu ya PMMA yokhala ndi mawonekedwe osindikizira osindikizira ndi filimu ya ABS, Ili ndi zinthu zabwino kwambiri zomangira komanso chitetezo chokhazikika chapamtunda, choyenera kukongoletsa pamwamba pa zinthu zapulasitiki zokhala ndi zotambasula zakuya komanso zolimba, makamaka zamkati zamagalimoto.

Kapangidwe kazinthu

Zotsatira za Mafilimu

The kukongoletsa zotsatira filimu ali matabwa njere, brushed zitsulo, mosaic, nsalu njere ndi zina zamakono kapangidwe, m`deralo kuwala kufala kwenikweni lilipo. Ndipo mafilimu osinthidwa akupezeka malinga ndi zomwe kasitomala amafuna.

Ntchito Njira

INS filimu ntchito INS ndondomeko, 3D kutambasula ndi kuthamanga kwambiri akamaumba njira choyamba, kudula kuikamo molingana ndi mankhwala maonekedwe, ndiyeno kuika kuika mu jekeseni nkhungu patsekeke molondola, potsiriza jekeseni akamaumba.

Ubwino wake

Palibe mtengo wowonjezera wa nkhungu womwe ungakwaniritse zambiri pakuwongolera mitundu yambiri, kutsika kwa VOC komanso kuchepetsa zinyalala.

Automotive Interior Application

INS filimu makamaka ntchito Magalimoto mkati, mwachitsanzo khomo gulu ndi gulu zida etc.

Makhalidwe Azinthu

Malangizo Othandizira

(1) Thermoforming
1.1 Zida zimafunikira ngati zida zopangira, zodulira ndi zomangira.

(2) Kusungirako
(2.1) Mafilimu a INS ayenera kusungidwa pansi pazikhalidwe zogwirira ntchito. Mabokosi okhala ndi mipukutu ya makanema a INS amayenera kusungidwa pamalo opingasa. Zinthuzi siziyenera kusungidwa panja, m’malo a chinyontho chambiri kapena kumene kumatentha kwambiri. Kutentha kwapansi pa malo oundana ndi kupitirira 35°C kuyenera kupewedwa.
(2.2) Ngati mpukutu wa filimuyo uyenera kusungidwanso, uyenera kusungidwa mu chotchinga cha nthunzi cha chinyezi ndi desiccants mkati. Chophimbacho chiyenera kusindikizidwa pa msoko ndi tepi ya PET, ndiyeno kusindikizidwa kumapeto kwenikweni ndi pulagi yapakati kapena china chake chofanana.
(2.3)Kusungirako kovomerezeka ndi 25°C kapena kuzizirira pa mulingo wotsikitsitsa kwambiri wa chinyezi. Yanikaninso pakatha miyezi 5-6.
(2.4) Ndi bwino kuti chisanadze ziume mapepala 2 masiku pa 70 ℃, zonse zosakulungidwa masikono min. Maola 48 ~ 72 pa 60 ℃ mu uvuni wozungulira.

(3) Kupanga
(3.1) Kutentha kwapang'onopang'ono kwa filimuyo, makamaka kutenthetsa filimuyo kumbuyo kumayang'ana kutentha kwa pepala kwa 120 ℃ ~ 145 ℃kupimidwa ndi malemba a kutentha.
(3.2) Kugwira ntchito m'chipinda choyera kumakondedwa.

(4) Kuchepetsa
(4.1) Ndi bwino kugwiritsa ntchito laser kudula, kapena kufa kudula, zambiri kufa cutting.Pamakonzedwa, kuonetsetsa kuti zinthu si kuonongeka, palibe fumbi, dothi kuipitsidwa, kudula zinyalala pamwamba.
(4.2) Kuti tipewe kuwonongeka kwapamtunda timalimbikitsa izi:
(4.2.1)Musawunjikane pamwamba pa wina ndi mnzake popanda minofu yofewa kapena nsalu pakati pa gawo lililonse.
(4.2.2)Anthu onse azivala magolovesi ofewa kapena a latex.
(4.2.3)Kupewa kunyamula fumbi kapena kuipitsidwa timalimbikitsa kugwiritsa ntchito zida zotsutsana ndi ma static zomwe zimapangidwira kuti zizikhala zoyera m'chipinda.

(5) Ikani akamaumba
(5.1) Palibe zida zapadera zomwe zimafunikira pokonza filimu ya INS. Zida zomangira zomwe zilipo zitha kugwiritsidwa ntchito; komabe, zisankho ziyenera kupangidwa kapena kusinthidwa kuti zivomereze filimuyo pabowo. Malangizo ena:
(5.2) Kutentha kwa diaphragm kulowetsedwa mu nkhungu kuyenera kukhala 30-50 ° C.
(5.3) Kutsegula kwakanema koyenera kuletsa kutsuka kwamtundu kapena zithunzi.
(5.4) Kutentha kwa utomoni monga momwe woperekera utomoni akufunira.